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2022
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01
Explore the multiple applications and advantages of APS plasma thermal spray technology
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作者
In the internal combustion engine industry, the traditional cast iron cylinder liner, which was once the most widely used and common, has gradually ushered in a technological revolution. APS plasma thermal spraying technology, as a new surface coating process, is redefining engine cylinder bore technology and also showing great potential in other fields.
In the internal combustion engine industry, the traditional cast iron cylinder liner, which was once the most widely used and common, has gradually ushered in a technological revolution. APS plasma thermal spraying technology, as a new surface coating process, is redefining engine cylinder bore technology and also showing great potential in other fields.
APS plasma thermal spraying technology leads the industry's innovative development with its unique process and excellent performance advantages. The plasma arc is used as a heat source to heat the powder spray material to a molten or semi-molten state, and then sprayed onto the surface of the substrate to form a surface covering coating with multiple functions.
The advantages of APS plasma thermal spraying technology are self-evident:
Lightweight design: Compared with traditional cast iron cylinder liners, plasma spraying technology makes the engine structure more compact and has a significant lightweight effect.
High wear resistance: The wear-resistant coating material is used, and its wear resistance is several times higher than that of traditional cast iron materials, which greatly extends the service life of the engine.
Good corrosion resistance: The coating material has excellent corrosion resistance, allowing the engine to maintain stable operation in harsh environments.
Improve thermal efficiency: Plasma thermal spraying technology can reduce the friction coefficient and improve thermal efficiency, thereby increasing the engine's power output and fuel economy.
Fuel economy: Reduce friction loss and reduce fuel consumption; the porous mirror structure reduces oil consumption and further improves fuel economy.
Improved heat conduction: The coating is completely fitted to the substrate, which optimizes the heat conduction effect and improves the engine's operating efficiency.
We have introduced fully imported equipment from Switzerland's Oerlikon Metco into China. It is the same equipment used for cylinder bore spraying in Bugatti Veyron, (and several other cars listed together). At present, we have successfully completed the process development for spraying of a variety of products, including high-end large-displacement motorcycles, aviation, ships and other industries. We provide high-quality products and professional services to customers around the world who have power engine needs.
The development of APS plasma thermal spraying technology is not limited to the automotive field, it has shown great potential and broad application prospects in various industries. As an innovative surface coating technology, it will surely bring new impetus and possibilities to future scientific and technological development and industrial progress.
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